Manual Pad



How to make a Manual Pad
Print How to make a manual pad
Approximate Cost: $80
Easy | | | | | Difficult
Materials needed
♠   1 - 4×8, 3/4" plywood
♠   4 - 2×4's, 8' long
♠   3 - 2×6's, 8' long
♠   1 - box of 1 5/8" screws
♠   1 - box of 2 1/2" screws
♠   2 - 2×2, 1/4" angle iron
Tools needed
♠   Tape Measure & Pencil
♠   Circular saw
♠   Drill w/ philips bit
♠   1/16" drill bit

How to make a Manual Pad

I didn't think that I needed to write a page on how to make a manual pad because they are so easy to make. So easy in fact, that I could make one in the time it took me to write this page.

But I've had so many people ask me how to make them that I decided to write a page and show you how I do it.

As with all structures here on DIYskate, you can build this manual pad any size you want. But for the material list to be accurate you will need to follow the plans as listed below.



Where to get your Supplies

The wood and hardware can be found at most home improvement stores. Sometimes you can find the steel there as well, I know my local Home Depot carries the coping and threshold material.

If not, you can search the internet for steel fabricators or salvage steel. Personally, I've begun buying my steel from MetalsDepot.com because of their very quick shipping and good prices. I'm not affiliated with them in any way, I just like them and their product.

If this ramp is going to stay outside, it needs to be protected from the elements. A good place to start is with pressure treated lumber, paint and a tarp. You may want to invest in a composite material for the surface too. Such as Skate Lite or Ramp Armor.

Be extra careful when working with treated lumber though, the chemicals used to treat the wood contain a poisonous pesticide.



Build it

Gather your materials. Start with the 2×4's. Cut all 4 of them down to 3'-9 in length. (you will get two out of each 8' long 2×4). Set them aside. Now take the 2×6's and cut one of them into two pieces 3'-9 in length and leave the other two at 8'-0 for the sides. Below is the material cut list.


Material Cut List
Lumber
Qty.       Type   Size
6     2×4   3'-9
2     2×6   3'-9
2     2×6   8'-0
Plywood
Qty.       Type   Size
1     3/4" Ply   4'-0 × 8'-0
             
             
Steel
Qty.       Type   Size
2     2×2×1/4" Angle   8'-0
             
             


Framing the outside

Framing the outside


Take the two 2×6's that you cut down to 3'-9 and attach them to the two 8'-0 long 2×6's as shown.

You should pre-drill the screw locations near the ends with a 1/16" drill bit to keep them from splitting.



Framing the inside

Framing the inside


Now place the 2×4's inside the structure you just assembled at 10 1/2" on center. Flip the whole thing on its back and lay it on a flat surface to make it easier to attach these 2×4's.



Placing the plywood

Placing the plywood


Flip it over so that the 2×4's are at the top again and place your sheet of 3/4" plywood on top. Attach it to the framed portion with 1 5/8" screws.



Attaching the coping

Attaching the coping


If you want to add some angle iron to the edges and make it a manual pad / small grind ledge, do so by following the instructions on the ledge plans.



Finished

Attaching the coping


See, I told you that this was super simple. If you want to make the manual pad a little higher, use 2×8's or 2×10's instead of the 2×6's. Any taller than that and you'll want to frame it up like the grind ledge.


How To Make Ramps  •   How To Make Skateboards

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